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Green Roof System Using Recycled Carpet Fiber 

The Nex Green Roof System was inspired by Japanese urban garden design.  Targeted at dense urban areas, this green roof system has many of the qualities of an Extensive Green Roof System, but combines the aesthetics and recreation functionality of an Intensive System.  Inner cities pose quality-of-life issues as well as environmental concerns; a lack of green recreational space and  views from offices and residences of desolate roofs reinforce the feeling of a concrete jungle.  Nex is a cost-effective system for the scale of city-center roofs and is efficient for both new construction and retrofits.  The Nex system uses post-consumer recycled carpet, and addresses stormwater management concerns and the necessity for biodiversity in a dense urban environment. 

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The system uses recycled olefin or nylon carpet fiber which is diverted directly from the waste-stream and requires no additional processing.   Natural soil is used which supports biodiversity and avoids expanded shale which is energy intensive. The carpet matrix is self-supporting, eliminating the need for a palette system saving material and transportation. 

The Nex system can be easily retrofitted for various types of flat roofs, without requiring the replacement of roof membrane, and within the constraints of most roof membrane warranties.  Removable sections facilitate roof repairs; the perimeter of the roof which is most vulnerable to leaks is kept clear of soil and plant material, which also avoids the necessity to raise flashing and railings.  Removal of the stone ballast on IRMA roofs is not required, it is incorporated into the system. 

The Nex Green Roof System began with an evaluation of the problems and issues of green roofs in dense urban areas where rooftops are a valuable real estate commodity and where powerful incentives are needed to promote the adoption of green roofs.  The environmental issues specific to urban areas of stormwater discharge and  filtration, the heat island effect, and the need for green areas to promoe bio diversity, cooling and oxygen production.

Most green roof systems on the market rely on drought-resistant sedums that use CAM photosynthesis, where stomas close during day to prevent water loss and open at night when less cooling is necessary.  Light-weight expanded shale is used as the growing medium, which combined with sedums have a desert feel, which is partly visual, but perceptually due to the lack of  evapotranspiration cooling that sedum plants do not provide.  The Nex System provides a more varied landscape using native plants and trees, natural soil which to filter the stormwater,  is aesthetically pleasing, comfortable, shaded, and provides usable recreation space.  

The system uses recycled carpet fiber and soil to form a moveable carpet that can be laid directly on an existing flat roof or over an existing I
nverted Roof Membrane Assembly (IRMA) roof.  The depth of soil undulates from 3” to 15” which allows for the use of a wide range of native plants and allows for trees, creating shade and a more 3D visually appealing effect. The increased soil depth encourages more biodiversity, allows for more possibilities in the selection of native plants, and the thicker soild depth enables insects to survive through the winter.The carpet fiber mixed with soil provides a support matrix and the double layer of water-retention felt creates a water reservois, allowing for maximum water retainage of up to 3” of water and requires minimal additional irrigation. The use of native plants and trees allows for the evapotranspiration of large amounts of water accommodating multiple rain events.